Waterproof Cast Protector Manufacturers

What Our Waterproof Cast Protector Range Covers

Every model in the range follows the same working principle: a flexible waterproof sleeve combined with a soft, airtight diaphragm that seals against the skin above the cast without restricting circulation. The sleeve keeps water out while the limb stays fully supported inside the cast.

• Kids limb, hand and foot covers – shorter sleeve lengths and smaller diaphragm openings for paediatric arms and legs.
• Adult limb, hand and foot protectors – longer sleeves and wider sealing rings for full lower-leg and forearm casts.
• Bath and shower sleeve format – reusable covers intended for repeated daily use over the cast period.

Because the protector sits directly against skin, material choice and seal geometry matter more than appearance. We build the sleeve from high-strength PVC or polyurethane film and match the diaphragm durometer to the limb circumference so the seal holds under shower spray without leaving pressure marks.

Application Fit Across Clinical and Home Settings

Waterproof cast protectors are specified wherever a patient must keep a cast, splint or post-operative dressing dry. The same product family serves hospital discharge, orthopaedic clinics, home recovery and retail pharmacy shelves.

Materials and Critical Specifications

Specification is agreed before tooling or sampling, because sleeve thickness, diaphragm hardness and opening diameter drive both comfort and watertight performance. The parameters below are the ones we confirm with each project.

• Sleeve material: high-strength PVC or polyurethane film, clear or tinted.
• Diaphragm: flexible rubber or elastomer ring, hardness matched to limb size.
• Opening diameter: graded across the size set to fit the cast circumference.
• Sleeve length: set so the cover extends past the cast edge on both sides.
• Seal integrity: verified by water-immersion checks on finished units.
• Surface finish: smooth inner face to reduce skin friction during fitting.

Configuration and OEM/ODM Options

We treat the protector as a configurable medical consumable. From shape, colour and logo design to material, specification, size and packaging, the item can be tailored to your market position, whether that is a hospital tender pack or a retail blister card.

• Size sets: single-size packs or graded multi-size programmes.
• Colour and print: clear, tinted or printed sleeve with your brand mark.
• Packaging: poly bag, printed pouch, blister card or retail carton.
• Instruction leaflet: fitting and care steps in your target language.
• Private label: your artwork applied from mould and print files.

For programmes that also need adhesive components, we supply related materials in-house, including Medical Tape and Wound Dressing, so a cast-care kit can be consolidated into one production and shipment plan.

Quality Control and Acceptance

Production follows ISO 13485:2016 procedures, and our quality team applies inspection at incoming material, in-process assembly and finished goods stages. Most products are CE certified, and our Suzhou factories comply with FDA requirements.

• Incoming inspection of film, elastomer and packaging materials.
• Dimensional checks on sleeve length, opening diameter and wall thickness.
• Seal and leak testing on assembled protectors.
• Visual inspection for weld strength, edge finish and print clarity.
• Retained samples and traceability records for each production batch.

Information We Use to Configure Your Solution

A workable quotation depends on a small set of project inputs. Once these are clear, we can confirm the size set, material, packaging and sampling schedule.

• Target limb types and the size range you intend to stock.
• Cast or dressing dimensions the protector must clear.
• Required sleeve material and colour preference.
• Packaging format, artwork status and language of instructions.
• Order quantity per size and per packaging style.
• Destination market and any documentation needed for import.
• Sampling deadline and expected delivery window.

Sampling, Order Terms and Delivery Scope

Our standard first sample lead time is 3–7 business days, with 1–3 modification rounds depending on product type and development needs. Minimum order quantity for medical consumables starts at 1,000–10,000 units per specification, and Pantone colour customisation starts at 20,000 units.

Typical production references are 20–50 days for standard product with packaging, and 30–60 days for turnkey projects involving mould development, packaging and finished product. We operate three factories and can handle both large-volume and small-batch orders.

Use, Care and Serviceability

A cast protector is a reusable item, so the care instructions we print determine how long it performs in the patient's hands. We specify drying, storage and inspection steps that keep the diaphragm supple and the sleeve free of punctures.

• Rinse and air-dry after each use; avoid direct heat.
• Check the diaphragm for tears before each fitting.
• Do not roll or fold the sleeve against sharp cast edges.
• Replace the cover if the seal no longer holds under shower spray.

Frequently Asked Questions

Do you supply both kids and adult waterproof cast protectors?

Yes. Our range includes kids limb, hand and foot covers and adult limb, hand and foot protectors, both in bath and shower sleeve format. Sizes are graded so a distributor can stock a complete set rather than a single universal size.

Can the protector be produced under our own brand?

We provide OEM and ODM support covering shape, colour, logo, material, specification, size and packaging. You supply the brand direction and artwork; we handle tooling, print files and retail packaging so the finished item arrives shelf-ready.

What is the minimum order quantity?

Minimum order quantity for our medical consumables range starts at 1,000–10,000 units per specification. Pantone colour customisation starts at 20,000 units, and customised packaging begins at 100,000 units per packaging style and printing pattern.

How is the seal tested before shipment?

Assembled protectors are checked for dimensional accuracy and seal integrity, with leak testing and visual inspection of weld strength and edge finish. Retained samples and traceability records are kept for each batch.

Which quality standards apply to your production?

Our quality system follows ISO 13485:2016, most products are CE certified, and our Suzhou factories comply with FDA requirements. Documentation can be prepared to match your destination market.

Can cast protectors be combined with other items in one order?

Yes. We manufacture wound dressings, medical tapes, bandages and first-aid consumables in the same group, so a cast-care or home-care programme can be consolidated. Related materials such as Medical Adhesive are also produced in-house.